Instructions on how to choose the right conveyor gearbox for your needs

Choosing the right capacity for the conveyor reducer is an extremely important step to ensure stable system operation, energy saving and prolonging equipment life. If you do not know how to choose, please refer to the following shares.

Determine the load on the conveyor belt

This is the most basic factor to determine when choosing the right conveyor gearbox . Load capacity is the mass of material or product transported by the conveyor in one operating cycle. Users need to measure the average load and the maximum load to get accurate data.

Determine the conveyor speed

Next, you need to determine the conveyor speed, that is, the speed at which the material is transported on the system. This is an important factor that determines the amount of power needed to drive the belt. The higher the speed, the larger the gearbox capacity is needed to ensure the system operates smoothly and without overloading.

Calculate appropriate safety factor

In reality, conveyor systems do not always operate under ideal conditions. There may be situations such as: Unusual load changes, conveyors that need to start up frequently, operating in dusty, hot, humid or highly vibrating environments.

Therefore, in addition to the basic calculated capacity, you need to add a safety factor – usually from 1.2 to 1.5 depending on the specific working conditions. This factor helps ensure that the gearbox is not overloaded in unexpected situations, while also extending the life of the equipment and minimizing the risk of damage.

Calculate the gearbox capacity according to the formula

Once you have information about the load, speed and safety factor, you can calculate the required power for the gearbox using the formula:
Power (P) = (Load (W) × Travel speed (V)) / Efficiency (η)

In there:

● Power is measured in Watts (W) or Kilowatts (kW)

● Load (W) is the transport mass (kg or lb)

● Speed ​​(V) is the conveyor belt speed (m/min or ft/min)

● Efficiency (η) is the transmission efficiency of the gearbox, usually from 85% to 95% depending on the type of equipment.

Select the gearbox according to the calculated capacity

After calculating the required capacity, you proceed to select the appropriate gearbox from the manufacturer's specifications. Note that the rated capacity of the gearbox must be greater than or equal to the capacity you just calculated, to ensure that the device is not overworked for a long time.

In addition, you should also consider factors such as shaft type (straight shaft, right angle shaft), gear ratio, installation type (horizontal, hanging, vertical) and operating environmental conditions to choose the right gearbox model that best suits your needs.

Buy conveyor gearboxes at Hong Phuc Electric Motor with good quality and price

Hong Phuc Electric Motor is a trusted address specializing in providing high quality conveyor gearboxes, suitable for many different industrial systems. We distribute a variety of models, capacities and transmission ratios to ensure that we meet the technical needs of our customers.

Products at Hong Phuc are always guaranteed to be genuine, stable in operation, durable, with reasonable prices and clear warranty policies. A team of professional technicians is ready to advise and assist you in choosing the most suitable gearbox.

Choosing the right conveyor gearbox not only helps the system operate efficiently and stably, but also contributes to extending the life of the equipment and saving operating costs. To choose to buy genuine equipment at a preferential price, please contact Hong Phuc Electric Motor directly or visit the website https://dongco3pha.com/ to learn more about each gearbox.

For any information about Hong Phuc Trading Joint Stock Company, please contact:

● Head office: No. 241 Nguyen Duc Canh, Cat Dai Ward, Le Chan District, Hai Phong City.

● Office 2: Km 2, Phan Trong Tue, Thanh Tri, Hanoi .

● Sales 1: 098 1676 163 Zalo/Viber

● Sales 2: 098 4601 144 Zalo/Viber

● Desk: 028.6269.1453

● Website: https://dongco3pha.com/

● [email protected]

● Tax code: 0311266838

● Head office: 163 National Highway 1A, Binh Hung Hoa Ward, Binh Tan District, Ho Chi Minh City

Hong Phuc Motor is a member of MINHMOTOR

Source: https://huengaynay.vn/kinh-te/huong-dan-cach-chon-hop-so-bang-tai-phu-hop-155091.html